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crusher operating work index calculation

Crushing work index Calculation Crushing, Screening

As Alex told you: The crushing work index you calculated appears mostly correct. The only correction factor that might affect the calculation is to correct for the efficiency of the motor -- the work index is based on motor output (pinion) power, whereas the measurement of motor power is usually based on motor input power.

Bond Impact Crushing Work Index -Procedure and Table of

Apr 19, 2018 The test determines the Bond Impact Work Index which is used with Bond’s Third Theory of Comminution to calculate net power requirements when sizing crushers*. It is also used to determine the required open-side settings (jaw crushers and gyratory crushers) or closed-side settings (cone crushers) for a given product size.

(PDF) A quick method for bond work index approximate value

The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial

how to calculate crusher work index BINQ Mining

crusher operating work index calculation Grinding Mill China. Calculate the Operating Work Index Crusher,crusher solution Home>Crusher Solution>Vertical roller mill> Calculate Operating work index has the »More detailed

USING THE SMC TEST® TO PREDICT COMMINUTION CIRCUIT

= 1.0 for all crushers operating in closed circuit with a classifying screen. If the crusher is in open circuit, eg pebble crusher in a AG/SAG circuit, K. 2. takes the value of 1.19. x. 1 = P. 80. in microns of the circuit feed . x. 2 = P. 80. in microns of the circuit product . M. ic = Crushing ore work index and is provided directly by SMC

Jaw Crusher ScienceDirect

Jan 01, 2016 capacity of crusher, 2. power consumption if the work index of the material is 12.5 kWh/t, 3. operating speed, 4. minimum level at which the feed should be maintained in the feed-hopper. 4.5. Determine: 1. the rate of the toggle movement that would meet the target production, 2. if the toggle rate was reduced by 25% indicate the production rate

Orway Mineral Consultants Canada Ltd. Mississauga, ON

comparison with pilotplant data and operating plant data for similar ore types (Barratt, 1989). The approach acknowledges grinding efficiency as the ratio of operating work index to that for a single-stage ball mill. The Barratt approach is the basis of the Millpower 2000 computer-based program (Matthews and Barratt, 1991). E SAG = 1.25.[(10.W iC.S

USING THE SMC TEST® TO PREDICT COMMINUTION

= 1.0 for all crushers operating in closed circuit with a classifying screen. If the crusher is in open circuit, eg pebble crusher in a AG/SAG circuit, K. 2. takes the value of 1.19. x. 1 = P. 80. in microns of the circuit feed . x. 2 = P. 80. in microns of the circuit product . M. ic = Crushing ore work index and is provided directly by SMC

how to calculate crusher work index BINQ Mining

crusher operating work index calculation Grinding Mill China. Calculate the Operating Work Index Crusher,crusher solution Home>Crusher Solution>Vertical roller mill> Calculate Operating work index has the »More detailed

Application of Operating Work Indices in Autogenous

Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2), which renders to the AG/SAG mill the credit for the fraction of the material that had been already ground to final product (Q1). To calculate the operating work

Jaw Crusher ScienceDirect

Jan 01, 2016 capacity of crusher, 2. power consumption if the work index of the material is 12.5 kWh/t, 3. operating speed, 4. minimum level at which the feed should be maintained in the feed-hopper. 4.5. Determine: 1. the rate of the toggle movement that would meet the target production, 2. if the toggle rate was reduced by 25% indicate the production rate

20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining the

1. Calculate the Actual Operating Bond Work Index of the grinding circuit. • Estimate the F80 and P80. • Calculate the work or specific energy input from the size reduction equipment power and circuit tonnage (equation 1). Auxiliary equipment power is excluded. P W = ––– (1) T

Crushing of coal and calculation of size reduction efficiency.

Feb 25, 2015 Bond Work Index 𝑤 = 10𝑊𝑖 1 𝑝 − 1 𝑓 W = Power required in KWH to crush 1 short tonne ( 2000 pound) of material Wi is the work index of the material p is the 80 % passing size of the product f is the 80 % passing size of the feed 2/25/2015 6:58:05 AM 23 24.

calculate crushing efficiency of crushers

Keywords: Bone, Crushing, Grinding, Hammers, Machine, Noise, Operation8.76 Мб. plate rod and (vi) low crushing efficiency (below 47 %).J calculated 1C= 3.142, N2= 1450 rev/min and T as 14.8Nm rev/min The diameter of the pulley on the crusher shaft as given by Allen and Alfred (1998) 'I .!

Bond Work Index an overview ScienceDirect Topics

The expression for computing the power consumption (P) derived theoretically by Rose and English involved the knowledge of Bond’s work index (Wi). To evaluate the work index they considered the maximum size in the feed and also the maximum size of particles in the discharge from the crusher.

Operating work index is not the specific energy consumption

Oct 24, 2018 To calculate the operating work index of a circuit, you must measure four things: P: The power draw of the mill. This is usually calculated from the input leads to the motor, then multiplied by

A Method of C alculating Autogenous/ Semi-Autogenous

The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate fi for the milling inef ciencies that arise. This can result in fi the mill being undersized. To counter this problem it

(PDF) SIZE REDUCTION BY CRUSHING METHODS

The operating stages in minerals process ing have remained the same for also cal led work index and the “wear profile A jaw crusher is generally used as a prim ary crusher in a crushing

Orway Mineral Consultants Canada Ltd. Mississauga, ON

comparison with pilotplant data and operating plant data for similar ore types (Barratt, 1989). The approach acknowledges grinding efficiency as the ratio of operating work index to that for a single-stage ball mill. The Barratt approach is the basis of the Millpower 2000 computer-based program (Matthews and Barratt, 1991). E SAG = 1.25.[(10.W iC.S

Bond Index In Vertical Roller Mill Power Calculations

Bond ball mill index jktech a bond ball mill index test bbmwi is a standard test for determining the ball mill work index of a sample of ore the bbmwi is a crushing and grinding calculations part i and ii british chemical produce a 250 circulating load get quote. Get Price; aCalculations In Vertical Roller Mill

Power Calculation Of Impact Coal Crusher Based On Bond

crusher operating work index calculation. power calculation of impact coal crusher based on bond work index . the relationships between the bond work index with . jaw crusher and calculation of the Read more. bonds third equation mining.

Jaw Crusher ScienceDirect

Jan 01, 2016 capacity of crusher, 2. power consumption if the work index of the material is 12.5 kWh/t, 3. operating speed, 4. minimum level at which the feed should be maintained in the feed-hopper. 4.5. Determine: 1. the rate of the toggle movement that would meet the target production, 2. if the toggle rate was reduced by 25% indicate the production rate

Application of Operating Work Indices in Autogenous

Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2), which renders to the AG/SAG mill the credit for the fraction of the material that had been already ground to final product (Q1). To calculate the operating work

20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining the

1. Calculate the Actual Operating Bond Work Index of the grinding circuit. • Estimate the F80 and P80. • Calculate the work or specific energy input from the size reduction equipment power and circuit tonnage (equation 1). Auxiliary equipment power is excluded. P W = ––– (1) T

Crushing of coal and calculation of size reduction efficiency.

Feb 25, 2015 Bond Work Index 𝑤 = 10𝑊𝑖 1 𝑝 − 1 𝑓 W = Power required in KWH to crush 1 short tonne ( 2000 pound) of material Wi is the work index of the material p is the 80 % passing size of the product f is the 80 % passing size of the feed 2/25/2015 6:58:05 AM 23 24.

Bond Work Index an overview ScienceDirect Topics

The expression for computing the power consumption (P) derived theoretically by Rose and English involved the knowledge of Bond’s work index (Wi). To evaluate the work index they considered the maximum size in the feed and also the maximum size of particles in the discharge from the crusher.

Operating work index is not the specific energy consumption

Oct 24, 2018 To calculate the operating work index of a circuit, you must measure four things: P: The power draw of the mill. This is usually calculated from the input leads to the motor, then multiplied by

O. I. SKARIN N. O. TIKHONOV CALCULATION OF THE

It is worth noticing that calculation of EF4 CDBM requires RWI and BWI, and F 80 in (2) is understood as the initial size of Standard size ranges and the related Bond work indexes Feed size F 80, μm Product size P 80, μm Work index 100000 10000 crushing CWI 10000 2100 rod milling RWI 2100 100 ball milling BWI Fig. 1. Laboratory equipment

QUICK METHOD FOR BOND WORK INDEXAPPROXIMATE

comminution plants designing. Determining the Bond work index value is quite complicated, time-consuming and requires trained operating personnel and therefore is subjected to errors. A quick method for the Bond work index approximate value determination, which is based on the first order grinding kinetics, is presented in this paper.

First choice for HPGR technology and service

Work Index of the pressed material. This generally allows for a reduction in the projected number of equipment units in tertiary crushing, quaternary crushing and grinding. Operating principle High pressure grinding is achieved by an advanced type of grinding roll. Contrary to conventional crushing rolls, the particles are broken by

Cone crusher basics in 4 minutes — SRP

This is the starting point for understanding how cone crushers work and how they can make your mine or quarry more productive. Elsewhere on the site you can find detailed information about all aspects of crushing and screening, but to make sense of these it helps to understand the basics of cone crushing. That’s what you’ll find here!

Calculated Power For Grafe-Discharge And Crusher Mills

EXERCISE 6-1 Ball milling circuit using Austin's model D80 in the mill feed and product. Calculate the power required using Rowland's factor for Bond work index in